7期倍投倍数

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ZB变幅摆线齿轮减速机传动原理及性能特点

文章出处:泰强减速机发布时间:2015-10-20 10:53:00
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变幅摆线齿轮减速机传动原理及性能特点
传 动 原 理     该机采用新型变幅摆线少齿差行星传动原理,将两级内啮合齿轮副齿形设计为互为全包络的变幅摆线等距曲线,实现了由摆线齿轮传动替代摆线针轮传动的重大突破。其传动原理为:Z1与Z2构成高速级齿轮副,替代“针齿轮副”传动减速;Z3与Z4构成低速级齿轮副 ,替代“柱销式输出机构”传动减速;当传动比i=6.5-87时,Z1与Z4构成双联行星齿轮,替代摆线针轮减速机单级单台传动减速;当传动比i=121-10000时,Z1与Z3构成双联行星齿轮,替代摆线针轮减速机两级两台或三级三台传动减速,系一种优质节能型高性价比齿轮减速机。  
性 能 特 点     硬齿面——齿轮副采用“45钢调质—插齿—高频淬火—精插修正热变形”制造工艺,芯部硬度为HB250~280,齿面硬度为HRC45~50;   高承载——齿轮副采用“硬齿面”、“一齿差”、“变幅摆线等距曲线齿形”,齿面接触强度高,同时啮合齿数多,且主要受力齿趋于“全齿面密缝接触”,并能在互为全包络的齿面密缝间形成高压油膜强制润滑,故运转平稳,传动效率高,抗过载、耐冲击能力强,其承载能力得到全面提升;   低噪声——齿轮副采用“变幅摆线等距曲线齿形”和精插修形工艺,齿形完整圆滑,齿面光洁耐磨,且插齿刀具的齿形设计是通过专门的计算机软件设计的,设计精度达到0.0001mm,充分保证了齿轮副啮合轨迹的一致性,其噪声温升得到有效控制;   大速比——结构繁琐的“针齿轮”、“柱销式输出机构”被革除后,两级内啮合齿轮副采用常规插齿工艺即可制造,单机传动比通过双联行星齿轮互换即可在i=6.5-10000范围内任意变化;既解决了摆线针轮减速机开发生产需昂贵专用设备的大投入问题,又解决了摆线针轮减速机在大传动比时需“两级两台或三级三台串接减速”的高成本问题。       该产品经江苏省质量技术监督局、南通市质量技术监督局检测,其承载能力、传动效率、振动、噪声、温升和使用寿命等主要技术性能指标,均达到或超过《JB/T2982-94》摆线针轮减速机国家标准,且外形和安装联结尺寸也与标准相同,是摆线针轮减速机理想的更新换代产品。 

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